[Somehow we missed scheduling Bryce’s Project Car update yesterday, so the PCSOTU continues into Day Two – Ed.] Things have been looking up for “Roadster” since the setback with the oil cooler last year. With reliability now in check, safety has been more of a focus since the last update. With the head gasket replacement right after purchase last year, much of this was delayed but now it’s getting close to where it otherwise would have been at this time last year. The cooling system is still slowly being worked through for replacement of all hoses, but the worst looking ones have been changed along with the most difficult to reach (the heater hoses). When the o-ring that surrounds the cam angle sensor recently started to weep, I seized the opportunity to more easily see and reach the heater hoses so that they could be changed. Unfortunately the just months-old valve cover gasket is already leaking slightly but with the non-OEM gaskets having a reputation for that, this was at least not a surprise. It runs completely cool and normal with the exception of sitting in high heat traffic for extended periods or when stopping after leaving the highway. So there may still be a small amount of air to burp from the system but otherwise it runs great.
Another important safety aspect is the ability for the car to stop, which was a bit on the spongy side, so the original 19-year old brake hoses were replaced with Russell braided brake lines. The whole system was bled with new Motul DOT5.1 brake fluid. It’s still not perfect and likely won’t be until the pads and rotors are replaced, but it’s a marked improvement. For whatever reason, I still have not remembered to lubricate the caliper slides and adjust the emergency brake, so that’s still yet to come. Shifting has been dramatically improved with a flush of the transmission, the differential, and the shift turret, along with all new bushing and boots on the shifter. Previously I had just assumed that perhaps I wasn’t smooth with shifting yet, but it turned out that there was just no bushing left at the bottom of the shifter. It was in tiny pieces at the bottom of the turret causing a lack of sustained momentum between gears. With it being completely refreshed with new Ford fluid in the transmission and Redline in the differential, it shifts as smooth as butter now, so good that Roadster nearly got its first speeding ticket recently. Thankfully they let us go with a warning. On Memorial Day weekend, with the car more roadworthy than ever, I decided to take it to a local car show at the local Mazda dealership to meet the local Miata club. But the car had no mirrors on it at the time because they were in the process of being rebuilt after the passenger side broke off in my hands mid-adjustment. So, I got it to be at least street legal with a quick rebuild of the driver’s side and some rubber bands to hold it in place (there was no time to wait for silicone to dry) and despite the quick “there, I fixed it” repair job, we got to be in the show. 

